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3203 Aluminum vs. SAE-AISI 4320 Steel

3203 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4320 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3203 aluminum and the bottom bar is SAE-AISI 4320 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 4.5 to 29
21 to 29
Fatigue Strength, MPa 46 to 92
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 72 to 120
370 to 500
Tensile Strength: Ultimate (UTS), MPa 110 to 200
570 to 790
Tensile Strength: Yield (Proof), MPa 39 to 190
430 to 460

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
420
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 620
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
46
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
3.4
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.1
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1180
52

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.0 to 25
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 250
480 to 560
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 11 to 20
20 to 28
Strength to Weight: Bending, points 19 to 28
19 to 24
Thermal Diffusivity, mm2/s 70
13
Thermal Shock Resistance, points 4.9 to 8.8
19 to 27

Alloy Composition

Aluminum (Al), % 96.9 to 99
0
Carbon (C), % 0
0.17 to 0.22
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.7
95.8 to 97
Manganese (Mn), % 1.0 to 1.5
0.45 to 0.65
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.6
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants