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3203 Aluminum vs. Zamak 2

3203 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3203 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
87
Elongation at Break, % 4.5 to 29
6.0
Fatigue Strength, MPa 46 to 92
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 26
33
Shear Strength, MPa 72 to 120
320
Tensile Strength: Ultimate (UTS), MPa 110 to 200
360
Tensile Strength: Yield (Proof), MPa 39 to 190
270

Thermal Properties

Latent Heat of Fusion, J/g 400
130
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 620
380
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 170
110
Thermal Expansion, µm/m-K 23
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
25
Electrical Conductivity: Equal Weight (Specific), % IACS 140
35

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
12
Density, g/cm3 2.8
6.5
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1180
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.0 to 25
20
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 250
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 11 to 20
15
Strength to Weight: Bending, points 19 to 28
17
Thermal Diffusivity, mm2/s 70
41
Thermal Shock Resistance, points 4.9 to 8.8
11

Alloy Composition

Aluminum (Al), % 96.9 to 99
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 0 to 0.050
2.5 to 3.3
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0
0.020 to 0.060
Manganese (Mn), % 1.0 to 1.5
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.6
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.1
92.2 to 94
Residuals, % 0 to 0.15
0