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3203-O Aluminum vs. 5449-O Aluminum

Both 3203-O aluminum and 5449-O aluminum are aluminum alloys. Both are furnished in the annealed condition. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 3203-O aluminum and the bottom bar is 5449-O aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 29
17
Fatigue Strength, MPa 46
96
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 72
130
Tensile Strength: Ultimate (UTS), MPa 110
210
Tensile Strength: Yield (Proof), MPa 39
91

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 620
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
140
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 43
35
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
29
Resilience: Unit (Modulus of Resilience), kJ/m3 11
60
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11
22
Strength to Weight: Bending, points 19
29
Thermal Diffusivity, mm2/s 70
56
Thermal Shock Resistance, points 4.9
9.4

Alloy Composition

Aluminum (Al), % 96.9 to 99
94.1 to 97.8
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.050
0 to 0.3
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0
1.6 to 2.6
Manganese (Mn), % 1.0 to 1.5
0.6 to 1.1
Silicon (Si), % 0 to 0.6
0 to 0.4
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.3
Residuals, % 0
0 to 0.15