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324.0 Aluminum vs. SAE-AISI 9255 Steel

324.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 324.0 aluminum and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.0 to 4.0
21
Fatigue Strength, MPa 77 to 89
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 210 to 310
680
Tensile Strength: Yield (Proof), MPa 110 to 270
390

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
46
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1090
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.8 to 8.9
120
Resilience: Unit (Modulus of Resilience), kJ/m3 85 to 510
400
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 22 to 32
24
Strength to Weight: Bending, points 29 to 38
22
Thermal Diffusivity, mm2/s 62
13
Thermal Shock Resistance, points 9.7 to 14
21

Alloy Composition

Aluminum (Al), % 87.3 to 92.2
0
Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 0.4 to 0.6
0
Iron (Fe), % 0 to 1.2
96.2 to 97
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.5
0.7 to 1.0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 7.0 to 8.0
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.2
0