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354.0 Aluminum vs. SAE-AISI 1144 Steel

354.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1144 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 354.0 aluminum and the bottom bar is SAE-AISI 1144 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4 to 3.0
11 to 17
Fatigue Strength, MPa 92 to 120
280 to 430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 360 to 380
750 to 840
Tensile Strength: Yield (Proof), MPa 280 to 310
420 to 690

Thermal Properties

Latent Heat of Fusion, J/g 530
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 550
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1070
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.6 to 9.8
91 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 670
480 to 1290
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 37 to 39
27 to 30
Strength to Weight: Bending, points 42 to 44
23 to 25
Thermal Diffusivity, mm2/s 52
14
Thermal Shock Resistance, points 17 to 18
22 to 24

Alloy Composition

Aluminum (Al), % 87.3 to 89.4
0
Carbon (C), % 0
0.4 to 0.48
Copper (Cu), % 1.6 to 2.0
0
Iron (Fe), % 0 to 0.2
97.5 to 98
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.6 to 9.4
0
Sulfur (S), % 0
0.24 to 0.33
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0