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354.0 Aluminum vs. SAE-AISI 8740 Steel

354.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 8740 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 354.0 aluminum and the bottom bar is SAE-AISI 8740 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4 to 3.0
11 to 23
Fatigue Strength, MPa 92 to 120
270 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 360 to 380
580 to 670
Tensile Strength: Yield (Proof), MPa 280 to 310
380 to 570

Thermal Properties

Latent Heat of Fusion, J/g 530
250
Maximum Temperature: Mechanical, °C 170
410
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
39
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1070
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.6 to 9.8
71 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 540 to 670
390 to 850
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 37 to 39
20 to 24
Strength to Weight: Bending, points 42 to 44
20 to 22
Thermal Diffusivity, mm2/s 52
10
Thermal Shock Resistance, points 17 to 18
17 to 20

Alloy Composition

Aluminum (Al), % 87.3 to 89.4
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 1.6 to 2.0
0
Iron (Fe), % 0 to 0.2
96.5 to 97.7
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.1
0.75 to 1.0
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 8.6 to 9.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0