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355.0 Aluminum vs. 5040 Aluminum

Both 355.0 aluminum and 5040 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 72 to 83
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 1.5 to 2.6
5.7 to 6.8
Fatigue Strength, MPa 55 to 70
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 150 to 240
140 to 150
Tensile Strength: Ultimate (UTS), MPa 200 to 260
240 to 260
Tensile Strength: Yield (Proof), MPa 150 to 190
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 470
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 620
650
Melting Onset (Solidus), °C 560
600
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 150 to 170
160
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 20 to 27
24 to 26
Strength to Weight: Bending, points 28 to 33
31 to 32
Thermal Diffusivity, mm2/s 60 to 69
64
Thermal Shock Resistance, points 9.1 to 12
10 to 11

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
95.2 to 98
Chromium (Cr), % 0 to 0.25
0.1 to 0.3
Copper (Cu), % 1.0 to 1.5
0 to 0.25
Iron (Fe), % 0 to 0.6
0 to 0.7
Magnesium (Mg), % 0.4 to 0.6
1.0 to 1.5
Manganese (Mn), % 0 to 0.5
0.9 to 1.4
Silicon (Si), % 4.5 to 5.5
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0 to 0.25
Residuals, % 0
0 to 0.15