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355.0 Aluminum vs. AISI 205 Stainless Steel

355.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 72 to 83
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 1.5 to 2.6
11 to 51
Fatigue Strength, MPa 55 to 70
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 150 to 240
560 to 850
Tensile Strength: Ultimate (UTS), MPa 200 to 260
800 to 1430
Tensile Strength: Yield (Proof), MPa 150 to 190
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
880
Melting Completion (Liquidus), °C 620
1380
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 22
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.0
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1120
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
510 to 3060
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 20 to 27
29 to 52
Strength to Weight: Bending, points 28 to 33
25 to 37
Thermal Shock Resistance, points 9.1 to 12
16 to 29

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0 to 0.25
16.5 to 18.5
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
62.6 to 68.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 4.5 to 5.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0