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355.0 Aluminum vs. AISI 440C Stainless Steel

355.0 aluminum belongs to the aluminum alloys classification, while AISI 440C stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is AISI 440C stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 1.5 to 2.6
2.0 to 14
Fatigue Strength, MPa 55 to 70
260 to 840
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 150 to 240
430 to 1120
Tensile Strength: Ultimate (UTS), MPa 200 to 260
710 to 1970
Tensile Strength: Yield (Proof), MPa 150 to 190
450 to 1900

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
870
Melting Completion (Liquidus), °C 620
1480
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 150 to 170
22
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1120
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
39 to 88
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 27
26 to 71
Strength to Weight: Bending, points 28 to 33
23 to 46
Thermal Diffusivity, mm2/s 60 to 69
6.0
Thermal Shock Resistance, points 9.1 to 12
26 to 71

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.25
16 to 18
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
78 to 83.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0