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355.0 Aluminum vs. SAE-AISI 1080 Steel

355.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 72 to 83
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 1.5 to 2.6
11
Fatigue Strength, MPa 55 to 70
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 150 to 240
460 to 520
Tensile Strength: Ultimate (UTS), MPa 200 to 260
770 to 870
Tensile Strength: Yield (Proof), MPa 150 to 190
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150 to 170
51
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1120
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
610 to 920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 20 to 27
27 to 31
Strength to Weight: Bending, points 28 to 33
24 to 26
Thermal Diffusivity, mm2/s 60 to 69
14
Thermal Shock Resistance, points 9.1 to 12
25 to 29

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0.75 to 0.88
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
98.1 to 98.7
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0