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355.0 Aluminum vs. S35500 Stainless Steel

355.0 aluminum belongs to the aluminum alloys classification, while S35500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is S35500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 1.5 to 2.6
14
Fatigue Strength, MPa 55 to 70
690 to 730
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 150 to 240
810 to 910
Tensile Strength: Ultimate (UTS), MPa 200 to 260
1330 to 1490
Tensile Strength: Yield (Proof), MPa 150 to 190
1200 to 1280

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
870
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150 to 170
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.5
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1120
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
180 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
3610 to 4100
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 27
47 to 53
Strength to Weight: Bending, points 28 to 33
34 to 37
Thermal Diffusivity, mm2/s 60 to 69
4.4
Thermal Shock Resistance, points 9.1 to 12
44 to 49

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0.1 to 0.15
Chromium (Cr), % 0 to 0.25
15 to 16
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
73.2 to 77.7
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0
4.0 to 5.0
Niobium (Nb), % 0
0.1 to 0.5
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0

Comparable Variants