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355.0 Aluminum vs. S46500 Stainless Steel

355.0 aluminum belongs to the aluminum alloys classification, while S46500 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is S46500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 1.5 to 2.6
2.3 to 14
Fatigue Strength, MPa 55 to 70
550 to 890
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 150 to 240
730 to 1120
Tensile Strength: Ultimate (UTS), MPa 200 to 260
1260 to 1930
Tensile Strength: Yield (Proof), MPa 150 to 190
1120 to 1810

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
780
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.0
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1120
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
43 to 210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 20 to 27
44 to 68
Strength to Weight: Bending, points 28 to 33
33 to 44
Thermal Shock Resistance, points 9.1 to 12
44 to 67

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.25
11 to 12.5
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
72.6 to 76.1
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0 to 0.25
Molybdenum (Mo), % 0
0.75 to 1.3
Nickel (Ni), % 0
10.7 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 4.5 to 5.5
0 to 0.25
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.25
1.5 to 1.8
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0