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355.0 Aluminum vs. Zamak 5

355.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 72 to 83
92
Elastic (Young's, Tensile) Modulus, GPa 71
87
Elongation at Break, % 1.5 to 2.6
6.3
Fatigue Strength, MPa 55 to 70
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Shear Strength, MPa 150 to 240
260
Tensile Strength: Ultimate (UTS), MPa 200 to 260
330
Tensile Strength: Yield (Proof), MPa 150 to 190
240

Thermal Properties

Latent Heat of Fusion, J/g 470
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 620
390
Melting Onset (Solidus), °C 560
380
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.2
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 150 to 170
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
26
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
37

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1120
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
19
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 20 to 27
14
Strength to Weight: Bending, points 28 to 33
16
Thermal Diffusivity, mm2/s 60 to 69
42
Thermal Shock Resistance, points 9.1 to 12
9.9

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 1.0 to 1.5
0.7 to 1.3
Iron (Fe), % 0 to 0.6
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.4 to 0.6
0.025 to 0.080
Manganese (Mn), % 0 to 0.5
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 4.5 to 5.5
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
94.3 to 95.7
Residuals, % 0 to 0.15
0