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356.0 Aluminum vs. AISI 204 Stainless Steel

356.0 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 356.0 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 75
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.0 to 3.8
23 to 39
Fatigue Strength, MPa 55 to 75
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 140 to 190
500 to 700
Tensile Strength: Ultimate (UTS), MPa 160 to 240
730 to 1100
Tensile Strength: Yield (Proof), MPa 100 to 190
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 620
1410
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150 to 170
15
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40 to 43
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140 to 150
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1110
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 8.2
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 250
360 to 2940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 17 to 26
27 to 40
Strength to Weight: Bending, points 25 to 33
24 to 31
Thermal Diffusivity, mm2/s 64 to 71
4.1
Thermal Shock Resistance, points 7.6 to 11
16 to 24

Alloy Composition

Aluminum (Al), % 90.1 to 93.3
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.6
69.6 to 76.4
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.35
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0