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356.0 Aluminum vs. S38815 Stainless Steel

356.0 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 356.0 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55 to 75
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 2.0 to 3.8
34
Fatigue Strength, MPa 55 to 75
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 140 to 190
410
Tensile Strength: Ultimate (UTS), MPa 160 to 240
610
Tensile Strength: Yield (Proof), MPa 100 to 190
290

Thermal Properties

Latent Heat of Fusion, J/g 500
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 620
1360
Melting Onset (Solidus), °C 570
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 21
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1110
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 8.2
170
Resilience: Unit (Modulus of Resilience), kJ/m3 70 to 250
220
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 17 to 26
22
Strength to Weight: Bending, points 25 to 33
21
Thermal Shock Resistance, points 7.6 to 11
15

Alloy Composition

Aluminum (Al), % 90.1 to 93.3
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
13 to 15
Copper (Cu), % 0 to 0.25
0.75 to 1.5
Iron (Fe), % 0 to 0.6
56.1 to 67
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0