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357.0 Aluminum vs. SAE-AISI 4161 Steel

357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4161 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 357.0 aluminum and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95
200
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4
20
Fatigue Strength, MPa 76
290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 200
420
Tensile Strength: Ultimate (UTS), MPa 350
680
Tensile Strength: Yield (Proof), MPa 300
410

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 150
43
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1110
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
120
Resilience: Unit (Modulus of Resilience), kJ/m3 620
460
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
24
Strength to Weight: Bending, points 43
22
Thermal Diffusivity, mm2/s 64
12
Thermal Shock Resistance, points 17
22

Alloy Composition

Aluminum (Al), % 91.3 to 93.1
0
Carbon (C), % 0
0.56 to 0.64
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
96.7 to 97.6
Magnesium (Mg), % 0.45 to 0.6
0
Manganese (Mn), % 0 to 0.030
0.75 to 1.0
Molybdenum (Mo), % 0
0.25 to 0.35
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.5 to 7.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0