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359.0 Aluminum vs. AISI 204 Stainless Steel

359.0 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
210 to 330
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 3.8 to 4.9
23 to 39
Fatigue Strength, MPa 100
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 220 to 230
500 to 700
Tensile Strength: Ultimate (UTS), MPa 340 to 350
730 to 1100
Tensile Strength: Yield (Proof), MPa 250 to 280
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 530
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 570
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1090
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
360 to 2940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 37 to 38
27 to 40
Strength to Weight: Bending, points 42 to 43
24 to 31
Thermal Diffusivity, mm2/s 59
4.1
Thermal Shock Resistance, points 16 to 17
16 to 24

Alloy Composition

Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
69.6 to 76.4
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.5 to 9.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0