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359.0 Aluminum vs. AISI 305 Stainless Steel

359.0 aluminum belongs to the aluminum alloys classification, while AISI 305 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is AISI 305 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
170 to 220
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 3.8 to 4.9
34 to 45
Fatigue Strength, MPa 100
210 to 280
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 220 to 230
400 to 470
Tensile Strength: Ultimate (UTS), MPa 340 to 350
580 to 710
Tensile Strength: Yield (Proof), MPa 250 to 280
230 to 350

Thermal Properties

Latent Heat of Fusion, J/g 530
290
Maximum Temperature: Mechanical, °C 170
540
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.2
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1090
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
200 to 210
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
130 to 320
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 37 to 38
20 to 25
Strength to Weight: Bending, points 42 to 43
20 to 23
Thermal Diffusivity, mm2/s 59
4.2
Thermal Shock Resistance, points 16 to 17
13 to 15

Alloy Composition

Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
65.1 to 72.5
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
10.5 to 13
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 8.5 to 9.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0