MakeItFrom.com
Menu (ESC)

359.0 Aluminum vs. SAE-AISI 1038 Steel

359.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1038 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is SAE-AISI 1038 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90 to 100
170 to 180
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 3.8 to 4.9
14 to 20
Fatigue Strength, MPa 100
220 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 220 to 230
370 to 390
Tensile Strength: Ultimate (UTS), MPa 340 to 350
590 to 640
Tensile Strength: Yield (Proof), MPa 250 to 280
320 to 540

Thermal Properties

Latent Heat of Fusion, J/g 530
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1090
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
83 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
270 to 790
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 37 to 38
21 to 23
Strength to Weight: Bending, points 42 to 43
20 to 21
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 16 to 17
19 to 20

Alloy Composition

Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0.35 to 0.42
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
98.6 to 99.05
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.5 to 9.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0