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359.0 Aluminum vs. S35500 Stainless Steel

359.0 aluminum belongs to the aluminum alloys classification, while S35500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 359.0 aluminum and the bottom bar is S35500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 3.8 to 4.9
14
Fatigue Strength, MPa 100
690 to 730
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 220 to 230
810 to 910
Tensile Strength: Ultimate (UTS), MPa 340 to 350
1330 to 1490
Tensile Strength: Yield (Proof), MPa 250 to 280
1200 to 1280

Thermal Properties

Latent Heat of Fusion, J/g 530
280
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 140
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.5
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1090
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 15
180 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 450 to 540
3610 to 4100
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 37 to 38
47 to 53
Strength to Weight: Bending, points 42 to 43
34 to 37
Thermal Diffusivity, mm2/s 59
4.4
Thermal Shock Resistance, points 16 to 17
44 to 49

Alloy Composition

Aluminum (Al), % 88.9 to 91
0
Carbon (C), % 0
0.1 to 0.15
Chromium (Cr), % 0
15 to 16
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
73.2 to 77.7
Magnesium (Mg), % 0.5 to 0.7
0
Manganese (Mn), % 0 to 0.1
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 0
4.0 to 5.0
Niobium (Nb), % 0
0.1 to 0.5
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.5 to 9.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants