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380.0 Aluminum vs. SAE-AISI 4161 Steel

380.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4161 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 380.0 aluminum and the bottom bar is SAE-AISI 4161 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
200
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 3.0
20
Fatigue Strength, MPa 140
290
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 190
420
Tensile Strength: Ultimate (UTS), MPa 320
680
Tensile Strength: Yield (Proof), MPa 160
410

Thermal Properties

Latent Heat of Fusion, J/g 510
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 100
43
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 83
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.5
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.5
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1040
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.0
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
460
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 48
24
Strength to Weight: Axial, points 31
24
Strength to Weight: Bending, points 36
22
Thermal Diffusivity, mm2/s 40
12
Thermal Shock Resistance, points 14
22

Alloy Composition

Aluminum (Al), % 79.6 to 89.5
0
Carbon (C), % 0
0.56 to 0.64
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 3.0 to 4.0
0
Iron (Fe), % 0 to 2.0
96.7 to 97.6
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.75 to 1.0
Molybdenum (Mo), % 0
0.25 to 0.35
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 7.5 to 9.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0