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384.0 Aluminum vs. AWS ER100S-1

384.0 aluminum belongs to the aluminum alloys classification, while AWS ER100S-1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is AWS ER100S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
18
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Tensile Strength: Ultimate (UTS), MPa 330
770
Tensile Strength: Yield (Proof), MPa 170
700

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 96
49
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
7.7
Electrical Conductivity: Equal Weight (Specific), % IACS 69
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 11
3.6
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.4
1.8
Embodied Energy, MJ/kg 140
24
Embodied Water, L/kg 1010
54

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
130
Resilience: Unit (Modulus of Resilience), kJ/m3 190
1290
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 32
27
Strength to Weight: Bending, points 37
24
Thermal Diffusivity, mm2/s 39
13
Thermal Shock Resistance, points 15
23

Alloy Composition

Aluminum (Al), % 77.3 to 86.5
0 to 0.1
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 3.0 to 4.5
0 to 0.25
Iron (Fe), % 0 to 1.3
93.5 to 96.9
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
1.3 to 1.8
Molybdenum (Mo), % 0
0.25 to 0.55
Nickel (Ni), % 0 to 0.5
1.4 to 2.1
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 10.5 to 12
0.2 to 0.55
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.35
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 3.0
0
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5