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384.0 Aluminum vs. SAE-AISI 4023 Steel

384.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4023 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is SAE-AISI 4023 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85
130
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
23
Fatigue Strength, MPa 140
170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 200
280
Tensile Strength: Ultimate (UTS), MPa 330
440
Tensile Strength: Yield (Proof), MPa 170
230

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 96
51
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 69
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.4
1.5
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1010
47

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
86
Resilience: Unit (Modulus of Resilience), kJ/m3 190
140
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 32
16
Strength to Weight: Bending, points 37
16
Thermal Diffusivity, mm2/s 39
14
Thermal Shock Resistance, points 15
14

Alloy Composition

Aluminum (Al), % 77.3 to 86.5
0
Carbon (C), % 0
0.2 to 0.25
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
98.1 to 98.8
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.7 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 10.5 to 12
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0