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384.0 Aluminum vs. SAE-AISI 5160 Steel

384.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5160 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is SAE-AISI 5160 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85
200 to 340
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
12 to 18
Fatigue Strength, MPa 140
180 to 650
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 200
390 to 700
Tensile Strength: Ultimate (UTS), MPa 330
660 to 1150
Tensile Strength: Yield (Proof), MPa 170
280 to 1010

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 96
43
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 69
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
2.1
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.4
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1010
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
73 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 190
200 to 2700
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 32
23 to 41
Strength to Weight: Bending, points 37
22 to 31
Thermal Diffusivity, mm2/s 39
12
Thermal Shock Resistance, points 15
19 to 34

Alloy Composition

Aluminum (Al), % 77.3 to 86.5
0
Carbon (C), % 0
0.56 to 0.61
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
97.1 to 97.8
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.75 to 1.0
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 10.5 to 12
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0