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384.0 Aluminum vs. S45000 Stainless Steel

384.0 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 2.5
6.8 to 14
Fatigue Strength, MPa 140
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 200
590 to 830
Tensile Strength: Ultimate (UTS), MPa 330
980 to 1410
Tensile Strength: Yield (Proof), MPa 170
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 550
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 580
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 96
17
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 69
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 11
13
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.4
2.8
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1010
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 190
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 32
35 to 50
Strength to Weight: Bending, points 37
28 to 36
Thermal Diffusivity, mm2/s 39
4.5
Thermal Shock Resistance, points 15
33 to 47

Alloy Composition

Aluminum (Al), % 77.3 to 86.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 3.0 to 4.5
1.3 to 1.8
Iron (Fe), % 0 to 1.3
72.1 to 79.3
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.5
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10.5 to 12
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0