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390.0 Aluminum vs. AISI 205 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while AISI 205 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is AISI 205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
210 to 440
Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 1.0
11 to 51
Fatigue Strength, MPa 76 to 110
410 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 280 to 300
800 to 1430
Tensile Strength: Yield (Proof), MPa 240 to 270
450 to 1100

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
880
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 560
1340
Specific Heat Capacity, J/kg-K 880
480
Thermal Expansion, µm/m-K 18
18

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 7.3
2.6
Embodied Energy, MJ/kg 130
37
Embodied Water, L/kg 950
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
150 to 430
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
510 to 3060
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
26
Strength to Weight: Axial, points 28 to 30
29 to 52
Strength to Weight: Bending, points 35 to 36
25 to 37
Thermal Shock Resistance, points 14 to 15
16 to 29

Alloy Composition

Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0.12 to 0.25
Chromium (Cr), % 0
16.5 to 18.5
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
62.6 to 68.1
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
14 to 15.5
Nickel (Ni), % 0
1.0 to 1.7
Nitrogen (N), % 0
0.32 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0