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390.0 Aluminum vs. AISI 431 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while AISI 431 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is AISI 431 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
250
Elastic (Young's, Tensile) Modulus, GPa 75
200
Elongation at Break, % 1.0
15 to 17
Fatigue Strength, MPa 76 to 110
430 to 610
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 280 to 300
890 to 1380
Tensile Strength: Yield (Proof), MPa 240 to 270
710 to 1040

Thermal Properties

Latent Heat of Fusion, J/g 640
280
Maximum Temperature: Mechanical, °C 170
850
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 560
1450
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
26
Thermal Expansion, µm/m-K 18
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 11
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.3
2.2
Embodied Energy, MJ/kg 130
31
Embodied Water, L/kg 950
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
1270 to 2770
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 28 to 30
32 to 50
Strength to Weight: Bending, points 35 to 36
27 to 36
Thermal Diffusivity, mm2/s 56
7.0
Thermal Shock Resistance, points 14 to 15
28 to 43

Alloy Composition

Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
78.2 to 83.8
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
1.3 to 2.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0