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390.0 Aluminum vs. Zamak 5

390.0 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
92
Elastic (Young's, Tensile) Modulus, GPa 75
87
Elongation at Break, % 1.0
6.3
Fatigue Strength, MPa 76 to 110
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 28
33
Tensile Strength: Ultimate (UTS), MPa 280 to 300
330
Tensile Strength: Yield (Proof), MPa 240 to 270
240

Thermal Properties

Latent Heat of Fusion, J/g 640
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 650
390
Melting Onset (Solidus), °C 560
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 18
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
26
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
37

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 2.7
6.4
Embodied Carbon, kg CO2/kg material 7.3
3.0
Embodied Energy, MJ/kg 130
57
Embodied Water, L/kg 950
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
19
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
330
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 28 to 30
14
Strength to Weight: Bending, points 35 to 36
16
Thermal Diffusivity, mm2/s 56
42
Thermal Shock Resistance, points 14 to 15
9.9

Alloy Composition

Aluminum (Al), % 74.5 to 79.6
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 4.0 to 5.0
0.7 to 1.3
Iron (Fe), % 0 to 1.3
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0.45 to 0.65
0.025 to 0.080
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 16 to 18
0 to 0.030
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
94.3 to 95.7
Residuals, % 0 to 0.2
0