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392.0 Aluminum vs. Solder Alloy 801

392.0 aluminum belongs to the aluminum alloys classification, while solder alloy 801 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 392.0 aluminum and the bottom bar is solder alloy 801.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
53
Elongation at Break, % 0.86
33
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 28
20
Tensile Strength: Ultimate (UTS), MPa 290
55

Thermal Properties

Latent Heat of Fusion, J/g 670
64
Melting Completion (Liquidus), °C 670
200
Melting Onset (Solidus), °C 580
200
Specific Heat Capacity, J/kg-K 900
240
Thermal Conductivity, W/m-K 130
61
Thermal Expansion, µm/m-K 19
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
15
Electrical Conductivity: Equal Weight (Specific), % IACS 90
19

Otherwise Unclassified Properties

Density, g/cm3 2.5
7.2
Embodied Carbon, kg CO2/kg material 7.5
14
Embodied Energy, MJ/kg 140
240
Embodied Water, L/kg 950
1140

Common Calculations

Stiffness to Weight: Axial, points 17
4.1
Stiffness to Weight: Bending, points 56
17
Strength to Weight: Axial, points 32
2.1
Strength to Weight: Bending, points 39
4.4
Thermal Diffusivity, mm2/s 60
36
Thermal Shock Resistance, points 15
3.3

Alloy Composition

Aluminum (Al), % 73.9 to 80.6
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0.4 to 0.8
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 1.5
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.2 to 0.6
0
Nickel (Ni), % 0 to 0.5
0 to 0.010
Silicon (Si), % 18 to 20
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0 to 0.3
89.9 to 91.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.5
8.5 to 9.5
Residuals, % 0 to 0.5
0