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392.0 Aluminum vs. SAE-AISI S4 Steel

392.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S4 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 392.0 aluminum and the bottom bar is SAE-AISI S4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 290
670 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 670
280
Melting Completion (Liquidus), °C 670
1430
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
44
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 90
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.2
Density, g/cm3 2.5
7.7
Embodied Carbon, kg CO2/kg material 7.5
2.0
Embodied Energy, MJ/kg 140
29
Embodied Water, L/kg 950
48

Common Calculations

Stiffness to Weight: Axial, points 17
13
Stiffness to Weight: Bending, points 56
25
Strength to Weight: Axial, points 32
24 to 77
Strength to Weight: Bending, points 39
22 to 48
Thermal Diffusivity, mm2/s 60
12
Thermal Shock Resistance, points 15
20 to 65

Alloy Composition

Aluminum (Al), % 73.9 to 80.6
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0
0.1 to 0.5
Copper (Cu), % 0.4 to 0.8
0
Iron (Fe), % 0 to 1.5
95.2 to 96.9
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.2 to 0.6
0.6 to 1.0
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 18 to 20
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.3
0
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.5
0