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4004 Aluminum vs. 3005 Aluminum

Both 4004 aluminum and 3005 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.4
1.1 to 16
Fatigue Strength, MPa 42
53 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
84 to 150
Tensile Strength: Ultimate (UTS), MPa 110
140 to 270
Tensile Strength: Yield (Proof), MPa 60
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 560
640
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
42
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 25
18 to 390
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
49
Strength to Weight: Axial, points 12
14 to 27
Strength to Weight: Bending, points 20
21 to 33
Thermal Diffusivity, mm2/s 58
64
Thermal Shock Resistance, points 5.1
6.0 to 12

Alloy Composition

Aluminum (Al), % 86 to 90
95.7 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 1.0 to 2.0
0.2 to 0.6
Manganese (Mn), % 0 to 0.1
1.0 to 1.5
Silicon (Si), % 9.0 to 10.5
0 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15