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4004 Aluminum vs. 6016 Aluminum

Both 4004 aluminum and 6016 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 6016 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.4
11 to 27
Fatigue Strength, MPa 42
68 to 89
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
130 to 170
Tensile Strength: Ultimate (UTS), MPa 110
200 to 280
Tensile Strength: Yield (Proof), MPa 60
110 to 210

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 560
610
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
190 to 210
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
48 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 120
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
29 to 47
Resilience: Unit (Modulus of Resilience), kJ/m3 25
82 to 340
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
51
Strength to Weight: Axial, points 12
21 to 29
Strength to Weight: Bending, points 20
29 to 35
Thermal Diffusivity, mm2/s 58
77 to 86
Thermal Shock Resistance, points 5.1
9.1 to 12

Alloy Composition

Aluminum (Al), % 86 to 90
96.4 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.8
0 to 0.5
Magnesium (Mg), % 1.0 to 2.0
0.25 to 0.6
Manganese (Mn), % 0 to 0.1
0 to 0.2
Silicon (Si), % 9.0 to 10.5
1.0 to 1.5
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15