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4004 Aluminum vs. 6061 Aluminum

Both 4004 aluminum and 6061 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.4
3.4 to 20
Fatigue Strength, MPa 42
58 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
84 to 210
Tensile Strength: Ultimate (UTS), MPa 110
130 to 410
Tensile Strength: Yield (Proof), MPa 60
76 to 370

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 560
580
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
3.8 to 81
Resilience: Unit (Modulus of Resilience), kJ/m3 25
42 to 1000
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
13 to 42
Strength to Weight: Bending, points 20
21 to 45
Thermal Diffusivity, mm2/s 58
68
Thermal Shock Resistance, points 5.1
5.7 to 18

Alloy Composition

Aluminum (Al), % 86 to 90
95.9 to 98.6
Chromium (Cr), % 0
0.040 to 0.35
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0 to 0.15
Silicon (Si), % 9.0 to 10.5
0.4 to 0.8
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15