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4004 Aluminum vs. 6463 Aluminum

Both 4004 aluminum and 6463 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 2.4
9.0 to 17
Fatigue Strength, MPa 42
45 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
86 to 150
Tensile Strength: Ultimate (UTS), MPa 110
140 to 230
Tensile Strength: Yield (Proof), MPa 60
82 to 200

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 560
620
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
190 to 210
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 120
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 25
50 to 300
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
14 to 24
Strength to Weight: Bending, points 20
22 to 31
Thermal Diffusivity, mm2/s 58
79 to 86
Thermal Shock Resistance, points 5.1
6.3 to 10

Alloy Composition

Aluminum (Al), % 86 to 90
97.9 to 99.4
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.8
0 to 0.15
Magnesium (Mg), % 1.0 to 2.0
0.45 to 0.9
Manganese (Mn), % 0 to 0.1
0 to 0.050
Silicon (Si), % 9.0 to 10.5
0.2 to 0.6
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0
0 to 0.15