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4004 Aluminum vs. ACI-ASTM CA15M Steel

4004 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA15M steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ACI-ASTM CA15M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
20
Fatigue Strength, MPa 42
330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 110
690
Tensile Strength: Yield (Proof), MPa 60
510

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Maximum Temperature: Mechanical, °C 160
760
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.1
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1070
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
130
Resilience: Unit (Modulus of Resilience), kJ/m3 25
670
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 58
7.2
Thermal Shock Resistance, points 5.1
25

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
82.1 to 88.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Molybdenum (Mo), % 0
0.15 to 1.0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 0.65
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0