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4004 Aluminum vs. ACI-ASTM CF3MN Steel

4004 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CF3MN steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ACI-ASTM CF3MN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
39
Fatigue Strength, MPa 42
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 110
580
Tensile Strength: Yield (Proof), MPa 60
290

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
1010
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.9
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1070
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
190
Resilience: Unit (Modulus of Resilience), kJ/m3 25
210
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 20
20
Thermal Diffusivity, mm2/s 58
4.1
Thermal Shock Resistance, points 5.1
13

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
17 to 22
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
58.7 to 71.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
9.0 to 13
Nitrogen (N), % 0
0.1 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 1.5
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0