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4004 Aluminum vs. ACI-ASTM CH20 Steel

4004 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CH20 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ACI-ASTM CH20 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
38
Fatigue Strength, MPa 42
290
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 110
610
Tensile Strength: Yield (Proof), MPa 60
350

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 560
1430
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
14
Thermal Expansion, µm/m-K 22
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1070
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
200
Resilience: Unit (Modulus of Resilience), kJ/m3 25
300
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
22
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 58
3.7
Thermal Shock Resistance, points 5.1
15

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
22 to 26
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
54.7 to 66
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
12 to 15
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0