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4004 Aluminum vs. AISI 301LN Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while AISI 301LN stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AISI 301LN stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
23 to 51
Fatigue Strength, MPa 42
270 to 520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 63
450 to 670
Tensile Strength: Ultimate (UTS), MPa 110
630 to 1060
Tensile Strength: Yield (Proof), MPa 60
270 to 770

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 160
890
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1070
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
220 to 290
Resilience: Unit (Modulus of Resilience), kJ/m3 25
180 to 1520
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
22 to 38
Strength to Weight: Bending, points 20
21 to 30
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 5.1
14 to 24

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
70.7 to 77.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0.070 to 0.2
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0