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4004 Aluminum vs. AISI 334 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while AISI 334 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AISI 334 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
34
Fatigue Strength, MPa 42
150
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 63
360
Tensile Strength: Ultimate (UTS), MPa 110
540
Tensile Strength: Yield (Proof), MPa 60
190

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
1000
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 22
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1070
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
140
Resilience: Unit (Modulus of Resilience), kJ/m3 25
96
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
19
Strength to Weight: Bending, points 20
19
Thermal Shock Resistance, points 5.1
12

Alloy Composition

Aluminum (Al), % 86 to 90
0.15 to 0.6
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 20
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
55.7 to 62.7
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
19 to 21
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0.15 to 0.6
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0