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4004 Aluminum vs. AZ61A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while AZ61A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AZ61A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
45
Elongation at Break, % 2.4
11
Fatigue Strength, MPa 42
130
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
17
Shear Strength, MPa 63
150
Tensile Strength: Ultimate (UTS), MPa 110
280
Tensile Strength: Yield (Proof), MPa 60
170

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
120
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 560
530
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 130
79
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
62

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 8.0
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
980

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
27
Resilience: Unit (Modulus of Resilience), kJ/m3 25
310
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
69
Strength to Weight: Axial, points 12
46
Strength to Weight: Bending, points 20
56
Thermal Diffusivity, mm2/s 58
47
Thermal Shock Resistance, points 5.1
17

Alloy Composition

Aluminum (Al), % 86 to 90
5.5 to 7.2
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.0050
Magnesium (Mg), % 1.0 to 2.0
90.3 to 93.9
Manganese (Mn), % 0 to 0.1
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 9.0 to 10.5
0 to 0.1
Zinc (Zn), % 0 to 0.2
0.4 to 1.5
Residuals, % 0
0 to 0.3