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4004 Aluminum vs. AZ80A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while AZ80A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AZ80A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 2.4
3.9 to 8.5
Fatigue Strength, MPa 42
140 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 63
160 to 190
Tensile Strength: Ultimate (UTS), MPa 110
320 to 340
Tensile Strength: Yield (Proof), MPa 60
210 to 230

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 560
490
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 130
77
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
59

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 8.0
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 25
500 to 600
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
69
Strength to Weight: Axial, points 12
51 to 55
Strength to Weight: Bending, points 20
60 to 63
Thermal Diffusivity, mm2/s 58
45
Thermal Shock Resistance, points 5.1
19 to 20

Alloy Composition

Aluminum (Al), % 86 to 90
7.8 to 9.2
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.0050
Magnesium (Mg), % 1.0 to 2.0
89 to 91.9
Manganese (Mn), % 0 to 0.1
0.12 to 0.5
Nickel (Ni), % 0
0 to 0.0050
Silicon (Si), % 9.0 to 10.5
0 to 0.1
Zinc (Zn), % 0 to 0.2
0.2 to 0.8
Residuals, % 0
0 to 0.3