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4004 Aluminum vs. AZ81A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while AZ81A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is AZ81A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 2.4
3.0 to 8.8
Fatigue Strength, MPa 42
78 to 80
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 63
91 to 130
Tensile Strength: Ultimate (UTS), MPa 110
160 to 240
Tensile Strength: Yield (Proof), MPa 60
84

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 560
500
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 130
84
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
65

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 8.0
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
4.0 to 17
Resilience: Unit (Modulus of Resilience), kJ/m3 25
77 to 78
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
70
Strength to Weight: Axial, points 12
26 to 39
Strength to Weight: Bending, points 20
38 to 50
Thermal Diffusivity, mm2/s 58
50
Thermal Shock Resistance, points 5.1
9.1 to 14

Alloy Composition

Aluminum (Al), % 86 to 90
7.0 to 8.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
89.8 to 92.5
Manganese (Mn), % 0 to 0.1
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.3
Zinc (Zn), % 0 to 0.2
0.4 to 1.0
Residuals, % 0
0 to 0.3