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4004 Aluminum vs. EN 1.3956 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.3956 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.3956 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
27
Fatigue Strength, MPa 42
240
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 110
650
Tensile Strength: Yield (Proof), MPa 60
330

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
1080
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 22
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
4.8
Embodied Energy, MJ/kg 150
68
Embodied Water, L/kg 1070
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 25
270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
23
Strength to Weight: Bending, points 20
21
Thermal Shock Resistance, points 5.1
18

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
20.5 to 23.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
51.9 to 62.1
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
4.0 to 6.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 0
11.5 to 13.5
Niobium (Nb), % 0
0.1 to 0.3
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.1 to 0.3
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0