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4004 Aluminum vs. EN 1.3963 Alloy

4004 aluminum belongs to the aluminum alloys classification, while EN 1.3963 alloy belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.3963 alloy.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
29
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
72
Shear Strength, MPa 63
290
Tensile Strength: Ultimate (UTS), MPa 110
440
Tensile Strength: Yield (Proof), MPa 60
310

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Melting Completion (Liquidus), °C 600
1430
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 910
460
Thermal Expansion, µm/m-K 22
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
25
Density, g/cm3 2.6
8.2
Embodied Carbon, kg CO2/kg material 8.0
4.8
Embodied Energy, MJ/kg 150
66
Embodied Water, L/kg 1070
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
260
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
15
Strength to Weight: Bending, points 20
16
Thermal Shock Resistance, points 5.1
110

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
60.5 to 64.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
0 to 1.0
Nickel (Ni), % 0
35 to 37
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0.1 to 0.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0