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4004 Aluminum vs. EN 1.4821 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.4821 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.4821 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
18
Fatigue Strength, MPa 42
280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
79
Shear Strength, MPa 63
450
Tensile Strength: Ultimate (UTS), MPa 110
730
Tensile Strength: Yield (Proof), MPa 60
450

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 600
1410
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.0
2.9
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1070
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
500
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
26
Strength to Weight: Axial, points 12
26
Strength to Weight: Bending, points 20
23
Thermal Diffusivity, mm2/s 58
4.6
Thermal Shock Resistance, points 5.1
21

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0.1 to 0.2
Chromium (Cr), % 0
24.5 to 26.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
64.2 to 71.1
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
3.5 to 5.5
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0.8 to 1.5
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0