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4004 Aluminum vs. CC381H Copper-nickel

4004 aluminum belongs to the aluminum alloys classification, while CC381H copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is CC381H copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
140
Elongation at Break, % 2.4
20
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
52
Tensile Strength: Ultimate (UTS), MPa 110
380
Tensile Strength: Yield (Proof), MPa 60
140

Thermal Properties

Latent Heat of Fusion, J/g 540
240
Maximum Temperature: Mechanical, °C 160
260
Melting Completion (Liquidus), °C 600
1180
Melting Onset (Solidus), °C 560
1120
Specific Heat Capacity, J/kg-K 910
410
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
6.8
Electrical Conductivity: Equal Weight (Specific), % IACS 120
6.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
40
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 8.0
5.0
Embodied Energy, MJ/kg 150
73
Embodied Water, L/kg 1070
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
60
Resilience: Unit (Modulus of Resilience), kJ/m3 25
68
Stiffness to Weight: Axial, points 15
8.6
Stiffness to Weight: Bending, points 54
19
Strength to Weight: Axial, points 12
12
Strength to Weight: Bending, points 20
13
Thermal Diffusivity, mm2/s 58
8.4
Thermal Shock Resistance, points 5.1
13

Alloy Composition

Aluminum (Al), % 86 to 90
0 to 0.010
Carbon (C), % 0
0 to 0.030
Copper (Cu), % 0 to 0.25
64.5 to 69.9
Iron (Fe), % 0 to 0.8
0.5 to 1.5
Lead (Pb), % 0
0 to 0.030
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.6 to 1.2
Nickel (Ni), % 0
29 to 31
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0 to 0.15
0