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4004 Aluminum vs. CC494K Bronze

4004 aluminum belongs to the aluminum alloys classification, while CC494K bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is CC494K bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
100
Elongation at Break, % 2.4
7.6
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 27
39
Tensile Strength: Ultimate (UTS), MPa 110
210
Tensile Strength: Yield (Proof), MPa 60
94

Thermal Properties

Latent Heat of Fusion, J/g 540
180
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
970
Melting Onset (Solidus), °C 560
890
Specific Heat Capacity, J/kg-K 910
360
Thermal Conductivity, W/m-K 130
63
Thermal Expansion, µm/m-K 22
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
16
Electrical Conductivity: Equal Weight (Specific), % IACS 120
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
9.1
Embodied Carbon, kg CO2/kg material 8.0
3.1
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1070
360

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
13
Resilience: Unit (Modulus of Resilience), kJ/m3 25
43
Stiffness to Weight: Axial, points 15
6.4
Stiffness to Weight: Bending, points 54
17
Strength to Weight: Axial, points 12
6.5
Strength to Weight: Bending, points 20
8.8
Thermal Diffusivity, mm2/s 58
19
Thermal Shock Resistance, points 5.1
7.8

Alloy Composition

Aluminum (Al), % 86 to 90
0 to 0.010
Antimony (Sb), % 0
0 to 0.5
Copper (Cu), % 0 to 0.25
78 to 87
Iron (Fe), % 0 to 0.8
0 to 0.25
Lead (Pb), % 0
8.0 to 10
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.2
Nickel (Ni), % 0
0 to 2.0
Phosphorus (P), % 0
0 to 0.1
Silicon (Si), % 9.0 to 10.5
0 to 0.010
Sulfur (S), % 0
0 to 0.1
Tin (Sn), % 0
4.0 to 6.0
Zinc (Zn), % 0 to 0.2
0 to 2.0
Residuals, % 0 to 0.15
0