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4004 Aluminum vs. CR025A Copper

4004 aluminum belongs to the aluminum alloys classification, while CR025A copper belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is CR025A copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.4
15
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
43
Tensile Strength: Ultimate (UTS), MPa 110
230
Tensile Strength: Yield (Proof), MPa 60
140

Thermal Properties

Latent Heat of Fusion, J/g 540
210
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 600
1090
Melting Onset (Solidus), °C 560
1040
Specific Heat Capacity, J/kg-K 910
390
Thermal Conductivity, W/m-K 130
370
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
99
Electrical Conductivity: Equal Weight (Specific), % IACS 120
99

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
9.0
Embodied Carbon, kg CO2/kg material 8.0
2.6
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1070
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
31
Resilience: Unit (Modulus of Resilience), kJ/m3 25
83
Stiffness to Weight: Axial, points 15
7.2
Stiffness to Weight: Bending, points 54
18
Strength to Weight: Axial, points 12
7.1
Strength to Weight: Bending, points 20
9.3
Thermal Diffusivity, mm2/s 58
110
Thermal Shock Resistance, points 5.1
8.1

Alloy Composition

Aluminum (Al), % 86 to 90
0
Bismuth (Bi), % 0
0 to 0.00050
Copper (Cu), % 0 to 0.25
99.9 to 99.96
Iron (Fe), % 0 to 0.8
0
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Phosphorus (P), % 0
0.040 to 0.060
Silicon (Si), % 9.0 to 10.5
0
Silver (Ag), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0