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4004 Aluminum vs. Grade FDSiCr Steel

4004 aluminum belongs to the aluminum alloys classification, while grade FDSiCr steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is grade FDSiCr steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 110
1930

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
48
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1070
48

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
69
Strength to Weight: Bending, points 20
44
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
58

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0.5 to 0.6
Chromium (Cr), % 0
0.5 to 0.8
Copper (Cu), % 0 to 0.25
0 to 0.12
Iron (Fe), % 0 to 0.8
96.5 to 97.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.9
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
1.2 to 1.6
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0