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4004 Aluminum vs. Nickel 59

4004 aluminum belongs to the aluminum alloys classification, while nickel 59 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is nickel 59.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
220
Elongation at Break, % 2.4
50
Fatigue Strength, MPa 42
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
84
Shear Strength, MPa 63
560
Tensile Strength: Ultimate (UTS), MPa 110
780
Tensile Strength: Yield (Proof), MPa 60
350

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
990
Melting Completion (Liquidus), °C 600
1500
Melting Onset (Solidus), °C 560
1450
Specific Heat Capacity, J/kg-K 910
430
Thermal Conductivity, W/m-K 130
10
Thermal Expansion, µm/m-K 22
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
65
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 8.0
12
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
320
Resilience: Unit (Modulus of Resilience), kJ/m3 25
280
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 58
2.7
Thermal Shock Resistance, points 5.1
15

Alloy Composition

Aluminum (Al), % 86 to 90
0.1 to 0.4
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
22 to 24
Cobalt (Co), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.8
0 to 1.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
15 to 16.5
Nickel (Ni), % 0
56.2 to 62.9
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 9.0 to 10.5
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0